By Tom Denton
Automotive sensible worksheets and checks for college students at point 2
This Level 2 scholar Worksheets ebook includes projects that assist you enhance functional abilities and get ready you for review. The initiatives additionally toughen the automobile idea that you're going to research on-line and within the school room. every one worksheet covers person issues in a step by step demeanour, detailing the way to perform the entire most vital initiatives contained in the syllabus. along every one of those worksheets is a task card that may be crammed in and used as facts in the direction of your qualification.
- Endorsed by means of the Institute of the Motor for all in their Level 2 automobile courses.
- Step-by-step publications to the sensible initiatives required in any respect Level 2 qualifications.
- Job sheets for college students to accomplish and suggestions sheets for assessors to complete.
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Job card Assessor report Worksheet 22: Remove and replace water pump and engine driven fan Procedure Disconnect battery earth or ground lead. Drain the coolant into a clean drain tray. Identify the location of the water pump and drive belt arrangement. For water pumps driven by the camshaft drive toothed belt, follow the manufacturer’s instructions to access the belt. Match the timing marks or fit the locating dowels or pegs and mark the direction of rotation on the belt before removing. For engine-driven fans attached to the water pump drive pulley, undo the securing bolts and pull off the fan.
Measure for ovality. Measure internal dimensions of bearings and record. Compare readings with manufacturer’s data for size and wear tolerances. Reassemble shaft and other components. Run engine and listen for abnormal noises. The inspection of auxiliary shafts is a similar procedure. Job card Assessor report Worksheet 5: Remove and reinstall engine (RWD) without transmission Procedure Obtain crane, sling and lifting eyes with a SWL in excess of engine weight. Disconnect battery earth/ground cable.
Refit exhaust, inlet, fuel electrical and coolant components. Top up coolant. Run engine, bleed heater if necessary, recheck coolant level and coolant circulation. Listen to engine for abnormal noises and oil/coolant leaks and operation of warning lights/gauges. Road test and check operation of engine, coolant temperature, heater operation, etc. Recheck after road test inside engine compartment for oil/coolant leaks, security of all disturbed components and fittings and cleanliness – rectify and recheck if necessary.